Yes, my solids are combined. Yeah, the larger you set the merge points threshold range, the more points are combined. I understand that. If I set it lower, so that only two points are merged, will it do something different? I don't think so. By 2x2 you mean just grabbing 2 points and merging them, 2 more points and merging them, etc... right? That would take forever on some of my models. I will try it.... If you merge them together, they just create one point instead of two, and position that point where one of them used to be! I don't see how that will work, sorry if I am being really stupid, or something, but I don't see it.
However, I got some good news. Sort of. A guy named Comic Book Guy said in another thread that if you set the light flag on models to 0 in DB then they will be smoother. Don't know if it really works, but then they will ignore light sources. I don't have a problem with that, but others probably do. Good Luck
Xander
Bolt of Bolt Software Productions